ACHIERA
Case Study

Smart Warehouse Automation

Real-time inventory tracking system with 99.9% accuracy for multi-zone warehouse operations.

Industry
Distribution & Retail
Scope
IoT & Automation, System Integration
Duration
4 months

The Challenge

Our client, a leading logistics provider, was struggling with manual inventory tracking across their 10,000 sq ft warehouse. This led to frequent stock discrepancies, slow order fulfillment, and high operational costs due to human error.

Key Pain Points

  • Manual data entry errors causing 15% inventory discrepancy
  • Slow picking process due to inefficient routing
  • Lack of real-time visibility into stock levels
  • High labor costs for periodic stock counts

The Solution

We implemented a comprehensive IoT-based automation system using RFID tags and custom handheld readers, integrated directly with their existing ERP. The solution provides real-time tracking of every item entering and leaving the warehouse.

RFID Implementation

Tagging system for pallet and item-level tracking

Custom Mobile App

Android app for warehouse staff to scan and verify stock

Real-time Dashboard

Live view of inventory levels and movement

ERP Integration

Seamless sync with Odoo for automated stock updates

Impact & Results

99.9% Inventory Accuracy achieved within 2 months
40% Reduction in picking time
Eliminated need for manual stock counts
ROI achieved in 8 months

Technology Stack

React NativeNode.jsPostgreSQLMQTTOdoo APIDocker

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